Back to Blog
Techniques

Copper Damascus: A Laser Experiment and a Mountain of Pre-Orders

Timothy Dyck explores a new laser-based technique for creating copper Damascus patterns, while also sharing an update on his highly sought-after 1918 trench lighter project.

Timothy DyckRogue BladesOct 18, 20263 min read0 views

Sometimes, the best lessons come from chasing a cool idea. Timothy Dyck is doing just that in his latest video, experimenting with laser etching to create copper Damascus. It's a departure from his previous work with 1090 powder, and the potential for unique patterns is definitely intriguing. But there's more to this video than just a new technique – Dyck also offers a glimpse into the relentless pace of a bladesmith running a successful workshop and the challenges of meeting demand.

The core of the video revolves around the copper Damascus attempt. Dyck’s methodical approach, outlining his process and materials (1080, copper, mild steel), is classic bladesmithing. He’s not just throwing metal together; he’s thinking through the process, anticipating potential pitfalls like overheating, and explaining his reasoning along the way. For those of us who’ve spent hours coaxing a hamon out of a billet, it's a familiar comfort – the quiet focus, the careful observation, the willingness to experiment.

What’s truly compelling is the combination of this experimental process with a very real look at the business side of bladesmithing. Dyck’s been swamped with pre-orders for his 1918 trench lighters, forged from reclaimed train rail. He’s burned through an entire piece of historically significant rail, a fact that highlights the sheer volume of work involved. The meticulous machine work required after forging is a testament to the dedication it takes to produce high-quality goods – a stark reminder that being a knife maker or bladesmith is far more than just hammering metal.

It's a relatable struggle for many of us in the Rogue Blades community. We’ve all been there, balancing the creative urge with the demands of production. It’s a good reminder for those of us working on commissions or small-batch projects: patience and careful planning are vital. And it’s inspiring to see someone tackling the challenges head-on, even while experimenting with new techniques.

This project also speaks to the broader ethos of Rogue Blades – it's about more than just the finished product. It’s about the process, the craftsmanship, and the community. We’re not just consumers; we’re makers, learners, and appreciators of well-made blades. Whether you’re a seasoned Blade Angel sharing your knowledge or a newcomer just starting to learn the basics, there’s a place for you in this movement.

If you’re inspired by Dyck’s work and want to dive deeper into bladesmithing, consider checking out a Field Trip to a local shop or signing up for a Live Workshop at a HolyPlace. Opportunities to learn from experienced smiths are invaluable, and the community support is unmatched.

Now, are you ready to step up your craft? List a custom commission and get your hands dirty. Claim a creator profile and share your journey. Let’s build something together.

Frequently Asked Questions

He’s been incredibly busy fulfilling pre-orders for his 1918 trench lighters, a project requiring significant machine shop work after forging.

AG1 is a nutritional supplement drink that Timothy Dyck has been using since September. He credits it with helping him maintain his health and energy during a period of intense work.

Timothy Dyck anticipates having around 100 trench lighters available in inventory, which he plans to release in limited drops to ensure quality control.

Loading comments...

Related Posts

Beyond the Test: Understanding Edge Performance in Bladesmithing
Science
Beyond the Test: Understanding Edge Performance in Bladesmithing

A simple cutting test rarely tells the whole story. We dive into the science of edge geometry, steel choice, and the heat treatment required to truly define a blade's performance.

Topper Guild
Topper Guild
Rogue Blades
4 min
0 0 0about 2 months ago
From Rusty Scrap to Damascus: The High-Stakes Art of Forging Unknown Steel
Techniques
From Rusty Scrap to Damascus: The High-Stakes Art of Forging Unknown Steel

Watch how a master bladesmith tackles a massive challenge: turning scrap saw blades into a beautiful Damascus scimitar, navigating the risks of unknown steel and complex patterns.

Kyle Royer
Kyle Royer
Rogue Blades
4 min
0 0 02 months ago
Beyond Levels: Defining Mastery in the Forge
Stories
Beyond Levels: Defining Mastery in the Forge

The notion of a 'level' blacksmith is a fun thought, but true mastery is measured in heat cycles, precise geometry, and the years spent at the anvil.

Voo Doo Tennessee
Voo Doo Tennessee
Rogue Blades
4 min
0 0 02 months ago