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Forging a Diamond-Shaped Splitting Axe: Nils Ogre's Approach

Nils Ogre walks us through forging a splitting axe with a unique diamond profile, sharing his methods for shaping the eye and blade using a power hammer and some seriously resourceful tooling. It's a lesson in improvisation and embracing the unexpected in the forge.

Nils ÖgrenRogue BladesOct 19, 20263 min read0 views

Let's be honest: sometimes you need a splitting axe. And sometimes, the one you’ve got just isn’t cutting it—literally. Nils Ogre, known for his robust axe designs, tackles that problem head-on in his latest video, forging a splitting axe with a distinctive diamond shape. This isn’t a cookie-cutter project; it's a demonstration of problem-solving and adapting your techniques when things don't go exactly as planned—something every bladesmith and knife maker can appreciate.

Ogre starts with a substantial billet of C45 steel, a good choice for its toughness and ability to harden. He kicks off the process by punching the eye, a technique he details with his signature practicality. The charcoal powder trick for lubrication? Solid advice, especially when you're working with thicker material. He wisely employs a forge press for this step, but emphasizes that the core principles apply whether you're using a press or hand-powered hammer.

What really sets this project apart is Ogre’s inspiration from a Hulbrook axe—specifically, its diamond profile. This shape, he explains, allows for efficient splitting without the need for excessive weight, a clever design choice. But achieving that shape requires custom tooling. Ogre's approach to toolmaking is refreshingly direct: grinders, files, whatever’s at hand. It’s a testament to the fact that you don't need a fancy shop to get the job done – just ingenuity and a willingness to get your hands dirty.

The creation of the top and bottom dice for the power hammer is where things get interesting. He tacks welds them together, acknowledging the challenges of welding certain steels—a relatable moment for any bladesmith who’s battled stubborn metal. The forging process itself is a masterclass in improvisation. Ogre admits he's never tried this diamond shaping technique before and is essentially experimenting as he goes. That's the honest voice of a seasoned maker—someone who's comfortable pushing boundaries and learning from experience.

The video highlights the importance of leaving the eye work until the very end. It's a simple but crucial point, allowing for final adjustments and ensuring the axe head is perfectly aligned. He underscores this practice as a chance to check for straightness and make those last-minute tweaks that elevate a good axe to a great one.

If you’re looking for a project that combines solid forging fundamentals with a touch of creative problem-solving, this video is a must-watch. It's a reminder that bladesmithing isn’t just about following instructions; it’s about understanding the principles and adapting them to your own style and available resources. For those interested in honing their skills, consider checking out a Field Trip to a bladesmithing shop or a Live Workshop at a HolyPlace. And remember, the path to becoming a skilled bladesmith starts somewhere – whether it’s taking a forge class, listing a custom commission on the Rogue Blades marketplace, or simply claiming a creator profile to connect with the community.

Whether you're a seasoned Blade Angel or just starting out, there's a place for you in the Rogue Blades ecosystem.

Frequently Asked Questions

He used C45 steel, which he describes as a good choice for its toughness and ability to harden.

Leaving the eye work until the end allows for final adjustments, ensuring straightness, and a chance to check alignment.

A drift is a tapered piece of steel used to enlarge the eye of an axe after the initial hole has been punched.

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