Hand Tool Hammer Forging: Nils Ogre's Method

We’re used to seeing power hammers and hydraulic presses in bladesmithing shops, but sometimes the most rewarding work comes from embracing the simple tools. Nils Ogre’s latest video showcases exactly that – forging a cross peen hammer using only hand tools. It’s a masterclass in problem-solving and a reminder that a skilled hand and a sharp eye can accomplish a lot. This isn’t just about making a hammer; it’s about understanding the material and working *with* it, not against it.

Ogre starts with a 35x35mm square of C45 steel, a common and relatively forgiving material for forging. The initial steps—punching the eye—highlight a key point: accuracy is paramount. He cleverly compensates for potential inaccuracies in his hand-held eye punch by rotating the billet with each blow, ensuring a more centered hole. This technique is something every bladesmith, from apprentice to Blade Angel, can appreciate. It’s a subtle detail that speaks volumes about his understanding of the process.

Beyond the Basics: Set Downs and the Guillotine Tool

What’s really interesting is Ogre's willingness to experiment. He uses a rarely-employed guillotine tool to forge the set downs, showcasing the versatility of even older tools. The spring fullers then take over, allowing for a more forceful and faster forging process. This is the kind of resourcefulness we celebrate in the Rogue Blades community – finding new ways to utilize what’s available.

The Patience of Hand Forging

Forging the lugs, or ears, of the hammer is where the true grit of hand forging shines. Ogre emphasizes that it’s a slow process, requiring individual attention to all four sides. He rightly points out that the need to work each side separately prevents deformation of the eye – a critical consideration. It’s a testament to the focus and control required when you're not relying on the brute force of a machine.

The process of forging the pen section is equally insightful. He uses the horn of the anvil for leverage, a classic technique, and addresses the inevitable “fish mouth” with hot rasping. This is a technique every knife maker and bladesmith should add to their toolkit – it’s incredibly effective!

Aesthetic Refinement and the Flatter

Ogre’s attention to detail is remarkable. He’s not satisfied with simply forging a functional hammer; he’s striving for beauty. He adjusts the transition between the lugs and the pen section, demonstrating an eye for aesthetics that elevates the piece. The use of a flatter to smooth surfaces is another valuable tip, applicable to almost any forging project. It's the kind of finishing touch that separates a well-made tool from a truly exceptional one. Think about how this attention to detail would transfer to a custom commission—that’s the level of care a Rogue Blades client expects.

This video is a fantastic resource for anyone interested in traditional forging techniques, whether you're a seasoned bladesmith or just starting out. It highlights the importance of understanding your materials, embracing ingenuity, and appreciating the beauty of hand-crafted tools. Consider attending a Field Trip to a local bladesmithing shop or a Live Workshop at a HolyPlace to get hands-on experience with these techniques. Want to deepen your forge skills? Find a Blade Angel near you and start learning. You can also list a custom commission to put your skills to work, or claim a creator profile to share your own projects with the community.